Premier Ingots & Metals Pvt. Ltd.
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Resistance Welding Products  |  Copper & Tin Based Master Alloys  High Copper Alloys  |  Products For Electrical Applications  |  Red Phosphorus

High Copper Alloys :


We are a leading manufacturer, supplier and exporter of High Copper Alloys, which are made of Chromium Copper Rods / Alloys, Chromium Zirconium Copper Alloys, Beryllium Copper Alloys, Tellurium Copper Alloys and Nickel Silicon Chromium Copper Alloys. These are high-conductivity, precipitated hardened copper alloys with better mechanical properties compared to the pure copper. We offer these in the forms of electrodes, rods, bars, wheels and blocks. Sizes of the products are available as per the customer's specific requirements.
  • Chromium Zirconium Copper
  • Nickel / Cobalt Beryllium Copper
  • Nickel Silicon Chromium Copper
  • Beryllium Copper
  • Tellurium Copper
  • Zirconium Copper
Forms :
Electrodes, Rods and Bars, Wheels, Blocks

Sizes :
As per customer request.

Chromium Copper Alloys Beryllium Copper Alloys Chromium Copper Alloys Exporter Beryllium Copper Alloys Exporter
Chromium Zirconium Copper Alloys
A high strength, high conductivity alloy for spot, seam, butt and projection welding and electrical disconnectors, suitable for plain as well as coated & galvanized sheets.

Indian Standard : IS 8365

International Standards : ASTM C-18150, DIN 17666 WN 2.1293, BS 2874 CC 102, ISO CuCrZr.

Chemical Composition:
  Cr = 0.5 -1.2 %
  Zr = 0.03 -0.30%
  Cu = Balance


Mechanical Properties:
  T.S. Y.S.0.2 E % Hardness
  M.P.A. M.P.A.    HRB
  Min Min Min Min
Rods < Dia 40 490 390 8 75
Rods >Dia 40 400 350 10 68
Wheels/Forgings 350 260 15 65


Physical Properties
Density 8.9 g/cc
Thermal Conductivity : >0.77 cal/cm.cm²/s/°C
Electrical Conductivity : >75% IACS
Softening Temp. : 500°C
 


Nickel / Cobalt Beryllium Copper Alloys
Has higher strength but lower conductivity compared to CrZrCu. Suitable for spot, seam projection welding particularly stainless steel and high.temp. high strength steels.

Indian Standard : IS 8365

International Standards
ASTM B 441 C-17510 C-17500 --
Din 17666 WN 2.09 2.13 appr.2.1285
ISO CuNi2 Be CuCo2Be CuCoiNibe
       

Chemical Composition : (%)
NiBeCu CoBeCu CoNiBeCu
Ni= 1.4 -2.2 Co = 2.0-2.7 Co = 0.8-1.3
Be = 0.2 -0.6 Be = 0.4-0.7 Ni = 0.8-1.3
Cu = Balance Cu = Balance Bc = 0.4 -0.7
    Cu = Balance

Physical Properties
Density 8.8g/cc
Thermal Conductivity >0.47 cal/cm.cm²/s/°C
Electrical Conductivity > 45% IACS
Softening Temp 500°C


Mechanical Properties:
  T.S. Y.S.0.2 E % Hardness
  M.P.A. M.P.A.    HRB
  Min Min Min Min
Rods < Dia 40 650 540 8 95
Rods > Dia 40 Wheels/Forgings 590 490 8 92
   




2% Beryllium Copper Alloys
Has extensive hardness and strength comparable to steels with higher conductivity and softening temp. Suitable for electrode holders, shafts of seam welding machines, inserts for dies and load bearing components.

Indian Standard : IS 8365

International Standards
ASTM B196 C-17200, DIN 17672 WN2.1247, ISO CuBe2

Chemical Composition: (%)
Be = 1.8 -2.1
Co = 0.2-0.6
Cu = Balance


Physical Properties
Density 8.3 g/cc
Thermal Conductivity : >0.3 cal/cm.cm²/s/°C
Electrical Conductivity : > 22% IACS
Softening Temp. : 300°C


Mechanical Properties:
  T.S. Y.S.0.2 E % Hardness
  M.P.A. M.P.A.    HRC
  Min Min Min Min
  1050 850 2 35
   




Tellurium Copper Alloys
Has very high conductivity (90% IACS) and high machinability (90) making it suitable for electrical parts that require extensive machining particularly on automatic/CNC machines. Particularly suitable for gas nozzles and electrical components.

International Standards
ASTM B301 C-14500, DIN 17666 WN 2.1546, BS 2874 C 109, ISO CuTe

Chemical Composition: (%)
  Te = 0.3 -0.7
  P = 0.004 -0.012
Cu = Balance


Physical Properties
Density 8.9 g/cc
Thermal Conductivity : >0.8 cal/cm.cm²/s/°C
Electrical Conductivity : > 85% IACS
Softening Temp. : 350°C


Mechanical Properties:
  T.S. Y.S.0.2 E % Hardness
  M.P.A. M.P.A.    HRB
  Min Min Min Min
  260 200 8 33
   




Zirconium Copper
A moderate strength, high conductivity alloy for spot and seam welding of Aluminium Alloys & Bronzes, Rotor Bars & Rings for electric motors, switches & circuit breakers.

Indian Standard : IS 8365

International Standards : ASTM C-15000, DIN 17666 WN 2.1580, BS 2874 CW 120 C, ISO CuZr.

Chemical Composition:
Zr = 0.1 - 0.3 %
Cu = Balance


Mechanical Properties:
  T.S. Y.S.0.2 E % Hardness
  M.P.A. M.P.A.    HRB
  Min Min Min Min
Rods < Dia 25 350 310 13 60
Rods >= Dia 25 300 250 20 55
Wheels/Forgings 200 160 45 40 R F


Physical Properties
Density 8.9 g/cc
Thermal Conductivity : > 0.80 cal/cm.cm²/s/°C
Electrical Conductivity : > 85% IACS
Softening Temp. : 500°C
   




Nickel Silicon Chromium Copper
Nickel Silicon Chromium Copper has Higher strength but lower conductivity compared to CrZrCu. Suitable for spot, seam, projection welding particularly in stainless steel and high temp. and high strength steels. Properties and application of NiSiCrCu are same as Ni/CoBeCu but it is a beryllium free alloy.

Indian Standard : IS 8365

International Standards
NiSiCrCu
C-18000
CuNiSiCr


Chemical Composition: (%)
Ni = 1.8 - 3.0
Si = 0.4 - 0.8
Cr = 0.1 - 0.8
Cu = Balance

Physical Properties :
Density 8.8g/cc
Thermal Conductivity > 0.47 cal/cm.cm²/s/°C
Electrical Conductivity > 45% IACS
Softening Temp 500°C


Mechanical Properties:
  T.S. Y.S.0.2 E % Hardness
  M.P.A M.P.A.    HRB
  Min Min Min Min
Rods < Dia 40 650 540 8 95
Rods > Dia 40 Wheels/Forgings 590 490 8 92


   





resistance to softeningResistance to Softening : It is the property of a material to come back to its original hardness when it is heated to a certain temperature range for a given time and is then cooled at room temperature.









hardness at high temperatureHardness at high temperature : The hardness of an electrode material at a given temperature (above room temperature) is a criterion for its service life.






Sizes for Copper Chromium, Beryllium Copper & Copper-Nickel-Silicon
  • RODS = 10 - 120 mm
  • STRIPS = min. Thickness 1mm, max. width 100 mm
  • SQUARE w = 20 * 20 - 200 * 200 mm
  • Length as specified by customer
All alloys are supplied in fully heat-treated conditions with chemical composition & mechanical properties Test Certificates.

Products for Electrical Applications :

We are a globally prominent & popular manufacturer, supplier and exporter of a wide range of Alloys like Chromium Copper Rods / Alloys, Chromium Zirconium Copper Alloys, Beryllium Copper Alloys, Tellurium Copper Alloys, Nickel Cobalt Beryllium Copper Alloys, Phosphor Tin Alloys, Nickel Silicon Chromium Copper Alloys and Copper Phosphorus Alloys in various forms and sizes for numerous Electrical Applications to International Standards. These products have very high softening temperature, conductivity, good strength at working conditions, and very long life as compared to the pure copper.


Alloys :
  • Chromium Zirconium Copper
  • Zirconium Copper
  • Tellurium Copper
  • Nickel/ Cobalt Beryllium Copper

Forms :
Flat Bars, Strips, Rings, Rods, Machined Components, Contact Fingers.

Sizes :
As per the customer’s specific requirements.

Applications :
copper nickel alloys, copper zirconium alloyscopper nickel alloys, copper zirconium alloys  
  • Traction Motors
  • Large Electric Motors
  • Switchgears
  • Starters
  • Cummutators
  • Power Transformers
  • Rectifiers
  • Disconnectors
  • Circuit Breakers